| Dynamic synthesis of hydraulic devices - Planning of hydraulic cylinder piston braking law 
 
  
   
    Planning of the hydraulic cylinder piston braking law
   
  
 
 
 
  Mathematical  model of the considered system looks like:
  
  
 
 
  (1) 
 
  where
  
   m
  
  – mass of mobile parts of hydraulic cylinder reduced to a rod;
   – areas of pressure head and drain cavities of the  hydraulic cylinder;  – force of dry friction in seals, equal to    – force of dry friction at absence of pressure;  – coefficients of proportionality;
  
   R
  
  – external  force on a rod;  – pressures in pressure head and drain cavities of  hydraulic cylinder;  – a piston movement and speed;  – a piston initial position and a full stroke;  – coefficients of elasticity of a liquid in cavities  of the hydraulic cylinder, equal: 
   
 
  
   Е
  
 
 
  – the  reduced volumetric module of elasticity of a working liquid in an elastic  environment:
 
 
   
  – a volumetric  module of elasticity of a working liquid;  – diameter and thickness of a wall of the cylinder;  – an elasticity module of the cylinder wall material;  – "dead" volumes of cavities of the  cylinder;  a working liquid flow in a pressure head cavity of the  cylinder;  a throttle flow  coefficient;  density of a working liquid;  pressure behind a throttle;  through passage  section area of throttle as function of piston movement. 
 
  The executed  from model (1) dynamic calculations of transient processes arising at braking  in hydraulic cylinders, in view of their geometry, simplified scheme of loading  (impeding or passing), various forms of throttle cracks, reduced masses, etc.,  had testing character, have shown, that the choice of this or that dependence
   exert
 
 
  s  essential influence on dynamics of brake processes in hydraulic cylinder and  consequently should be coordinated as with parameters of a hydraulic drive (reduced  to a rod mass and loading, elasticity of hydraulic system, etc.), and with given  to braking process requirements (time and braking stroke, peak pressure, etc.) 
 
  For  the solution of the problem we’ll accept some assumptions:
 
 
 
  1)  prior to beginning of the piston braking its speed, pressure in cavities of the  hydraulic cylinder and a charge of working liquid are constant;
 
 
 
  2)  considering, that the piston braking occurs on rather small movement, it is  possible to consider the reduced mass and force on a rod of the hydraulic cylinder  as constants;
 
 
 
  3)  it is expedient to give such law of the piston movement at braking, at which  speed
   strictly decreasing function that allows to accept   
 
  Proceeding  from it, we’ll plan the law of the piston movement
   during braking  , having accepted following boundary conditions: 
  (2) 
 
  Here
   ,  – a final piston speed;
 
 
  
   Т
  
 
 
  – braking  time. 
 
  Let's  impose restriction on the maximal pressure
   : 
  (3) 
 
  whence  in view of (1) follows:
 
 
  (4) 
 
  where
   – pressure of  adjustment of a pressure relief valve of hydraulic system. Let’s consider, that  the charge on an input in the hydraulic cylinder changes in conformity with the  static characteristic of the valve: 
  (5) 
 
  Здесь
 
  – difference of adjustment and operation  pressures of a pressure relief valve. 
 
  From  (4) follows:
 
 
  (6) 
 
  Let's  note, that giving as much as possible admissible pressure
   , it is necessary to provide performance of a  condition  as differently the piston braking is impossible. 
 
  Having  excluded
   from the equations (1), we’ll receive: 
  (7) 
 
  At  the given law of movement of the piston values
   and  , entering into the formula (7), can be defined either  by numerical integration of the third equation of system (1), or analytically  as the equation relatively  is practically
 
 
  piecewise linear  In its right part a known function  is contained, and the charge  is described by
 
 
  piecewise linear
 
 
  dependence (5). Any of these ways provides reception of required  dependence  in the  parametrical form: 
  (8) 
 
  Having
  
   six
  
  boundary conditions (2), we’ll plan the piston movement law by means  of a polynomial of the
  
   fifth
  
  degree:
 
 
  (9) 
 
  Whence,  differentiating, we’ll receive
    
 
  Using  boundary conditions (2), we come to system of the linear algebraic equations relatively  unknown coefficients
   of the polynomial (9), solving which we’ll receive: 
  (10) 
 
  As an  initial position of the piston
   is in advance not known, then for its definition, not  raising a degree of a polynomial (9), we’ll impose an additional boundary  condition: 
  (11) 
 
  which  in view of (9) and (10) gives:
 
 
  (12) 
 
  Then
 
 
  (13) 
 
  whence  follows, that at
   we have  i.e. the demanded  monotony of  is provided  and  is reached at  and is equal: 
  (14) 
 
  Then  from (6) follows:
 
 
  (15) 
 
  whence  it is final
 
 
  (16) 
 
  Hence,  having given the braking time
  
   Т
  
  from a condition (16) and using (12), we’ll  receive
   . |